Most capital projects in oil and gas, petrochemicals and energy follow a stage-gated path. Each phase adds definition, reduces uncertainty and ends with a decision. Knowing what each phase should deliver helps owners avoid moving forward on an incomplete design.

Key takeaways
  • Pre-FEED (basic engineering) fixes the design basis and concept.
  • FEED defines the plant well enough for an EPC bid and investment decision.
  • Detail engineering produces the IFC drawings used to buy, build and commission.

Pre-FEED: fixing the concept

Pre-FEED confirms the selected concept and freezes the process design basis. Typical deliverables are PFDs, heat and material balances, preliminary P&IDs, major equipment data sheets and a plot plan. The estimate is usually AACE Class 4.

FEED: ready for FID and EPC tender

FEED brings every discipline in — process, piping, mechanical, civil and structural, electrical, and instrumentation. HAZOP and SIL studies are completed, a 3D model supports layout and quantities, and the result is an EPC invitation-to-bid package with an AACE Class 3 estimate.

Detail engineering: design for construction

Detail engineering turns the FEED into issued-for-construction drawings, isometrics, specifications and vendor-integrated documents. Changes are expensive at this stage, which is why a thorough FEED pays for itself.

PhaseMain purposeTypical estimate class
Screening / feasibilityChoose the best conceptClass 5 / 4
Pre-FEEDFreeze the design basisClass 4
FEEDSupport FID and EPC biddingClass 3
Detail engineeringIssue for constructionClass 2 / 1

Skipping or compressing front-end phases is one of the most common causes of cost overruns. Investing a small share of total project cost in solid FEL work reduces risk across the whole project.